Producing hydrogen and fertilizer at the same time

A research team from the University Alliance Ruhr, Germany, has found a catalyst that can be used to convert ammonia into the energy carrier hydrogen and the fertilizer precursor nitrite. The production of hydrogen and the production of fertilizer have so far been separate chemical processes.

With the new approach, the team from Ruhr University Bochum and the University of Duisburg-Essen demonstrates that the two can be combined on a laboratory scale. The Bochum-based group led by Ieva Cechanaviciute and Professor Wolfgang Schuhmann reports on the results, with Bhawana Kumari and Professor Corina Andronescu from the University of Duisburg-Essen, in the journal Angewandte Chemie International Edition on 23 June 2024.

Hydrogen can be produced by splitting water (H₂O) into hydrogen (H₂) and oxygen (O₂) using electrical energy. To make this process sustainable, the energy should come from renewable sources.

“This can only be done in a country where there is plenty of space for wind power and lots of sun for photovoltaics, for example in Namibia,” explains Schuhmann.

In order to build an economy based on hydrogen in Germany, it must therefore be imported from distant countries. The crux of the matter is that a lot of energy is needed to liquefy hydrogen for transport, as it only becomes liquid at extremely low temperatures of minus 253 degrees Celsius or high pressures.

Ammonia is easier to transport than hydrogen

Alternative concepts therefore envisage converting hydrogen into ammonia at the production site, as this becomes liquid at minus 33 degrees Celsius. It also has a higher energy density.

“A tanker full of liquid ammonia would transport around 2.5 times more energy than a tanker full of liquid hydrogen,” explains Schuhmann.

Finally, ammonia would have to be converted back into hydrogen at the point of use. This is usually done using the reverse Haber-Bosch reaction, in which ammonia (NH₃) is converted into nitrogen (N₂) and hydrogen (H₂). Of the two products, however, only the hydrogen can be utilized profitably.

Double the hydrogen yield

“We therefore had the idea of combining the reverse Haber-Bosch reaction with a second electrolysis of water to produce a product that can easily be used for the production of fertilizer, such as nitrite or nitrate, instead of nitrogen,” explains Ieva Cechanaviciute.

In this reaction, ammonia (NH₃) and water (H₂O) are consumed to produce nitrite (NO₂^–) and hydrogen (H₂). In contrast to the reverse Haber-Bosch reaction, the hydrogen output is doubled and instead of non usable nitrogen, mainly nitrite is produced, which can be further processed into fertilizer.

For the reaction, the team used gas diffusion electrodes into which ammonia can be fed as a gas. “This had never been done before,” explains Schuhmann. “Ammonia was always used in dissolved form.”

Overcoming the thermodynamic canyon

One challenge for the researchers was to find a suitable catalyst with which their idea could be realized. This is because the starting material NH₃ tends to convert into nitrogen due to the very strong nitrogen-nitrogen triple bond and not into nitrite.

“We first had to bridge this thermodynamic Grand Canyon,” explains Cechanaviciute. In earlier work, the team had already experimented with multi-metal catalysts, which proved to be suitable for this purpose. They were able to convert 87% of the transferred electrons into nitrite. The team also managed to avoid oxygen as an undesirable by-product of water electrolysis.

“Our work shows that our Gedankenexperiment can work in principle,” summarizes Schuhmann. “But we are still a long way from technical implementation on an industrial scale.”